Compressors - Reciprocating

A reciprocating compressor is a positive-displacement machine that uses a piston to compress a gas and deliver it at high pressure.

They are often some of the most critical and expensive systems at a production facility, and deserve special attention. Gas transmission pipelines, petrochemical plants, refineries and many other industries all depend on this type of equipment.

Due to many factors, including but not limited to the quality of the initial specification/design, adequacy of maintenance practices and operational factors, industrial facilities can expect widely varying lifecycle costs and reliability from their own installations.

Various compressors are found in almost every industrial facility. Types of gases compressed include the following:

  • Air for compressed tool and instrument air systems
  • Hydrogen, oxygen, etc. for chemical processing
  • Light hydrocarbon fractions in refining
  • Various gases for storage or transmission
  • Other applications

There are two primary classifications of industrial compressors: intermittent flow (positive displacement), including reciprocating and rotary types; and continuous flow, including centrifugal and axial flow types.

Reciprocating compressors are typically used where high compression ratios (ratio of discharge to suction pressures) are required per stage without high flow rates, and the process fluid is relatively dry.

Wet gas compressors tend to be centrifugal types. High flow, low compression ratio applications are best served by axial flow compressors. Rotary types are primarily specified in compressed air applications, though other types of compressors are also found in air service.